Manufacturer Hot-sell No Pollution Hospital Clinic Hazardous Medical Waste Disposal Machine Medical Waste Sterilizer
MDU-3B is an integration system including feeding, shredding, disinfection, discharging, and exhaust dedusting systems.
180kg/h treatment capacity, or 1800l/h, based on an average density of medicalwaste at 0.1kg/l ~0.15kg/l.
It can service well to large scale hospitals, or any other healthcare centers, whose medical waste quantity would be 1.5 tons per day (±10%).
PROCESS
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the MDU, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, with over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
What did the Microwave Disinfection Unit (MDU) do to bacterias?
How is the Microwave Disinfection Unit (MDU) disinfecting by microwave?
Microwave disinfection is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization
Applicable range
Blood and Blood Products
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc.
TECHNICAL CHARACTERISTICS/ADVANTAGES
MDU series products are designed as an automatic operation system with minimal operator operations, with the following characteristics:
Energy saving: microwave heating is uniform, no energy loss, high energy, strong penetration into the object, instantaneous penetration into the object, good energy-saving effect, take the model with a daily processing capacity of 5T/d as an example, installed power Only 117 kilowatts.
Efficient energy: The temperature of action is low, and the heat loss is slow: If microwave and ordinary heating produce the same amount of disinfection, the temperature of the object will be significantly lower than that of ordinary heating. The waste after microwave disinfection is non-toxic, without residue, and lightly damaged.
Absolute sterilization and disinfection: Microwave can effectively sterilize all materials on all organisms with no select. It has a broad spectrum of disinfection bacteria and can kill various microorganisms and pathogens.
Spatial convenience: Microwave disinfection requires a small working environment and small area, does not cause high temperature to the surrounding environment, and is clean and hygienic.
Environmental friendly: no acid gas and dioxins and other pollutants are produced.
EQUIPMENT ADVANTAGES
- Integrated equipment design, small footprint and low noise.
- The equipment has a high degree of automation, and only one person is required to operate a complete set of equipment, saving labor costs.
- Low energy consumption, the whole set of equipment only needs electric drive, taking 5t per day as an example, the total installed power is only 117 kilowatts.
- The medical waste treatment method is flexible. When there is medical waste to be processed at any time, the equipment can be turned off after the treatment is completed, which minimizes energy loss and personnel wages and saves treatment costs.
- There are two types of microwave disinfection equipment: fixed and mobile.
Compare technologies
| Items |
LiYing Technology |
Autoclave |
Autoclave with a shedder |
Incinerator |
| (microwave process) |
(hot steam process) |
(hot steam process) |
(high-heat process) |
| Continuous process |
✓ |
X |
X |
X |
| Integral shredding |
✓ |
X |
✓ |
X |
| Unrecognisable waste |
✓ |
X |
✓ |
✓ |
| Volume of waste reduction |
✓ |
X |
✓ |
✓ |
| Mass of waste reduction |
✓ |
X |
X |
✓ |
| Installation requirements |
Low |
High |
High |
High |
| Complexity of the installation |
Low |
Intermediate |
Intermediate |
High |
| Possibility of installation "in situ" |
✓ |
✓ |
✓ |
X |
| Technology approval and recognition by countries all over the world |
High |
Intermediate |
High |
Low |
| Level of sterelization |
High |
Intermediate |
High |
High |
| Odours |
Low |
High |
Intermediate |
Intermediate |
| Level of noise |
Low |
Intermediate |
Intermediate |
High |
| Treatment of pathological and anatomical waste |
✓ |
X |
✓ |
✓ |
| Cost |
| ROI |
High |
Low |
Low |
Low |
| Investment costs |
Intermediate |
Low |
Intermediate |
High |
| Operating costs |
Low |
High |
High |
High |
| Maintenance costs |
Low |
High |
High |
High |
| Labour costs |
Low |
High |
High |
High |
| Environment |
| Impact on the environment |
No |
Intermediate |
Intermediate |
High |
| Treated waste recyclable |
✓ |
X |
X |
X |
| No contaminated rejection (such as water, steam) |
✓ |
X |
X |
X |
| Security |
|
|
|
|
| No risk related to pressurized vessel |
✓ |
X |
X |
X |
| Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste) |
No |
Intermediate |
Intermediate |
High |
Detailed parameters
| Dimensions |
7.9m lenght x2.9m widthx3.3m high |
| Weight |
12 tons |
| Treatment type |
Pre-shredding with core-hearting microwave disinfection technology |
| Type of process |
Automatic continuous process |
| Processing capacity |
150-200kg/hr |
| Emissions |
Zero emission |
| Energy consumption |
115 kw ( 20° C at 1 atm ) |
| Effectivness |
More than 6log10 disinfection |
| Required floor space |
10m x 3m ( 5 m height ) |
| Manpower requirements |
No specialized operator / 1 operator |
| Assembly and start-up |
One day assembly - start-up & training with our engineers |
About Us?
Henan LiYing Environmental Science and Technology Co., Ltd. is founded in the year 2014 with a registered capital RMB64.2 million yuan. The company is a commitment to medical waste harmless treatment technology research and development, equipment production and project investment and operation of the specialized companies, is a state-level high-tech enterprises and the National Environmental protection Association member units.
More than 19 medical waste treatment centralize treatment institutes invested and built by LiYing company could finish more than 96000CBM medical waste each year.
Service
- Design of construction layout drawing
- Project construction
- Shipping and transportation
- Installation and commissioning
- Medical waste professional training
- Project recruitment team
- Assist operation management
Certifications
Our workship
Our team
FAQ
Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.
Q2. How can I visit your factory?
Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video.
Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.
Q4. How long about the delivery time for the medical waste disinfection equipment?
About 20 days to 60days for standard models, feel free to contact us for details.
Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.
Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure.
Other Products
Clinical Waste on-site Treatment Device
Used for medical waste on-site disinfection in Clinics, small hospitals, etc. |
Mobile Medical Waste Disinfection Vehicle
Used for treatment of medical waste in remote areas, or emergencies. |
Medical Waste Transfer Vehicle
Used for medical waste tranported from hospitals or clinics to an centralized treatment center. |
Will you have an customized inquiry, please never hesitate to Contact us Now! We'll give efficient suggestions with quotation.
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