Efficient Medical Waste Microwave Disinfection and Sterilization Vehicle and Equipment

• Customization: Available
• After-sales Service: 24 Hours Service,Installation, Commissioning, Trai
• Warranty: 1 Year
• Model NO.: LYC5180
• Condition: New
• Certification: ISO, CE
• Automation: Automatic
• Screw: Twin-Screw
• Treatment: Microwave
• Feeding: Automatic Lifting and Feeding
• Treatment Capacity: 300kg/Hr
• Core Components: PLC Control, Continuously Processing
• Process Type: Fully Continuous
• Application: Medical Waste Treatment for Hospital and Clinic
• Material Structure: Stainless Steel
• Name: Medical Waste Microwave Disinfection Equipment
• Microwave: 2450 (+/-50)MHz
• Disinfection Temperature: Above 95 C Degree
• Total Power: 120 Kw
• Power Voltage: 380V/50Hz
• Package: Cartons, Wooden Cases, Pallets, Tarpaulins or Bare
• Manpower Requirements: No Specialized Operator / 1 Operator
• Sterilization Effect: More Than 6log10 Disinfection
• Emissions: Zero Emission
• Transport Package: 40fr
• Specification: 18000kg, 10150mm*2550mm*3990mm
• Trademark: Liying technology
• Origin: China
• HS Code: 84192000
• Production Capacity: 100PCS/Year
• Package Size: 1015.00cm * 255.00cm * 399.00cm
• Package Gross Weight: 18000.000kg

Product Description

 

Product Description

Medical Waste Microwave Disinfection and Sterilization Vehicle with  Diesel Generator

This equipment can handle medical waste such as medical infection, injury and pathology, and carry out harmless disposal of medical waste. Equipment integrated design, a full set of equipment low energy consumption, automatic operation, simple operation, anytime and anywhere treatment of medical waste, fixed, mobile can be customized according to demand, convenient and flexible.

Microwave disinfection treatment system is an integrated equipment, the equipment at least by automatic feeding unit,  shredding unit, microwave disinfection sterilization unit, steam heating system, discharging unit, , exhaust dedusting systems and alarm system.

Microwave sterilization is the result of the joint action of microwave thermal effect and biological effect,so that microwave can directly interact with bacteria,fast sterilization.
1.The thermal effect of microwave energy:under the action of a certain intensity of microwave field,bacteria will absorb microwave energy due to the polarization of molecules,thus making Protein and Physiologically active substance deforms and loses its biological activity.The thermal effect of microwave mainly plays the role of rapid warming and sterilization.
2.Non-thermal effect of microwave energy:the high frequency electric field changes the structure of polarized molecules,leading to protein and physiological active substances in the microbial body mutation and loss of vitality or death,in the sterilization of conventional physical sterilization has no special role.



 

Product Parameters

 

Equipment Model No.	5120	5150	5180
Dimensions (L*W*H)	8000mm*2540mm*3920mm	9780mm*2550mm*3990mm	10150mm*2550mm*3990mm
Overall weight	12200kg	15000kg	18000kg
Required space (L*W*H)	12000*5000*5600mm	15000*5000*5600mm	15000*5000*5600mm
Installed Power	40kW (72kW steam generator included)	120kW (72kW steam generator included)	120KW (72kW steam generator included.Equipped with 150kW diesel generator)
Treatment capacity	60kg/h (±10%)	300kg/h (±10%)	300kg/h (±10%)
Operation and control	PLC control, automatic process
Shredding system	Four-shaft shredder, automatic reverse system is configured to avoid material blockage.
Feeding form	Automatic lifting and charging system contained
Disinfection temperature	≥95ºC
Disinfection duration	≥45min
Disinfection effect	≥6 log10   The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 4.00.
Microwave frequency	2450+/-50MHz
Microwave generator power (1unit)	1.25kW each(Frequency conversion)
Manpower	No specialized operator / ONE
Emissions	Zero Emissions
Cooling method	water cooling (Including outdoor cooler))
Treatment type	Pre-shredding with core-hearting microwave disinfection technology
Manpower requirements	No specialized operator / 1 operator
Assembly and start-up	1-3 days assembly - start-up & 1-3 days training
vehicle chassis	Contain
Waste bin	Contain
Disinfection process printing	Contain
Soft water system	Contain
Weighing system	Contain

 

 

Process Flow

 

The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the Micriwave disinfection unit, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, with over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.

 

Equipment Advantages

Our equipment advantages

• Integrated equipment design, small footprint and low noise.
• The equipment has a high degree of automation, and only one person is required to operate a complete set of equipment, saving labor costs.
• Low energy consumption, the whole set of equipment only needs electric drive, taking 5t per day as an example, the total installed power is only 117 kilowatts.
• The medical waste treatment method is flexible. When there is medical waste to be processed at any time, the equipment can be turned off after the treatment is completed, which minimizes energy loss and personnel wages and saves treatment costs.
• There are two types of microwave disinfection equipment: fixed and mobile.

 

 

 

Technical characteristics of microwave disinfection equipment

Applications

Applicable To Various Medical&Healtn Service Institutions
The high pressure microwave strilizer equipment developed and manufactured by Liying Company serves small hospitals, clinics, as well as third-party service agencies that provide medical waste collection and centralized disposal for the above-mentioned institutions. Applicable to various Medical and Healthcare Service Institutions, including:  Hospitals, clinics, boratory, blood Bank, test Center,  anical Hospitals, nursing Homes. Even some special institutions, like: makeshift hospital and so on.

 

Applicable Range

Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.
 

Blood and Blood Products
Dialysis Waste
Animal Tissues, Body Parts, and Carcasses
Human Tissues, Body Parts, and Limbs
Biological and Non-Hazardous Pharmaceutical
Needles, Syringes, and other Sharps
Research Waste, Laboratory Specimens, Surgery Waste
Pathology and Histology Samples
Aids and Hepatitis Waste
Isolation Waste
Cultures and Slides
Intravenous Bags, Blood Bags, and Associated Tubing
Animal Bedding
Trace Chemotherapy/anti- neo plastic waste
soft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc. 

 

Compare technologies

 

Items	LiYing Technology	Autoclave	Autoclave with a shedder	Incinerator
	(microwave process)	(hot steam process)	(hot steam process)	(high-heat process)
Continuous process	√	×	×	×
Integral shredding	√	×	√	×
Unrecognisable waste	√	×	√	√
Volume of waste reduction	√	×	√	√
Mass of waste reduction	√	×	×	√
Installation requirements	Low	High	High	High
Complexity of the installation	Low	Intermediate	Intermediate	High
Possibility of installation "in situ"	√	√	√	×
Technology approval and recognition by countries all over the world	High	Intermediate	High	Low
Level of sterelization	High	Intermediate	High	High
Odours	Low	High	Intermediate	Intermediate
Level of noise	Low	Intermediate	Intermediate	High
Treatment of pathological and anatomical waste	√	×	√	√
Cost
ROI	High	Low	Low	Low
Investment costs	Intermediate	Low	Intermediate	High
Operating costs	Low	High	High	High
Maintenance costs	Low	High	High	High
Labour costs	Low	High	High	High
Environment
Impact on the environment	No	Intermediate	Intermediate	High
Treated waste recyclable	√	×	×	×
No contaminated rejection (such as water, steam)	√	×	×	×
Security
No risk related to pressurized vessel	√	×	×	×
Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste)	No	Intermediate	Intermediate	High

FAQ

Q1. Are you a factory or trade company?

We're a leading manufacturer professional at medical waste equipment manufacture, medical waste treatment technology D&R, founded in the year 2014.


Q2.Where is your factory? Can we go to China and visit your factory?

Yes, of course. We are in Minquan county, Henan province, China. Welcome to our factory. Send us your Visa info for an Invitation Letter.


Q3.Can we visit your customers who using your machine?

Sure, you'll be welcome to visit our projects, we not only manufacture medical waste treatment machine, we also invest and operate medical waste centralized treatment institutes, we greatly welcome your on-site visit.


Q4.Suitability of motors and power supply? 

Send us your local exact information of the power supply available, the motors will be customized accordingly. 


Q5. Packaging & Shipping

Main equipment parts and components with large dimensions are packaged with water-proof tarpaulin, others packaged in cartons on pallets. All packages are convenient for loading and shipping.
We have professional shipping agency partners, which could deliver the goods to you safely and speedly. Or you can also ask your agency for shipping and customs cleaning, we'll supply you with professional shipping documents.
 

Q6. Date of delivery? 

40 days after the deposit for a standard model equipment, for that with different specifications or customized ones, the delivery time would be 60days or 90days, please send us your customized specifications for confirmation.


Q7. After sale service? 

The main equipment is guaranteed for one year since the date of shipment except wearing parts, we supply the on-line service for all the machines, and also supply the spare parts all the time with cost price, for some complicated machine or plant, we can send our engineer overseas too. 
We provide remote services such as device troubleshooting, detection and maintenance through the network

Detailed Photos

About us

Henan Liying Environmental Science and Technology Co., Ltd., founded in 2014, headquartered in Minquan county, Henan province. It is a professional eco-friendly enterprise specializing in R&D of medical waste harmless treatment technology, equipment manufacture, investment and operation of central treatment centers for medical waste.
As a national high-tech enterprise, Liying has multiple R&D platforms, such as Henan Medical Waste Treatment Engineering Research Center, the Henan Postdoctoral Innovation Practice Base, and the Henan Enterprise Technology Center, etc. Based on the self-developed microwave disinfection equipment, it has successfully developed a series of related products, like mobile microwave treatment vehicle and on-site disposal equipment for medical waste, and intelligent information management system accordingly. It has the ability to provide integrated solutions for various medical waste disposal, with a high market share and brand awareness in the industry.
It is the only manufacturing enterprise in the world that achieves batch shipment for medical waste microwave disinfection equipment. With characteristics of high degree of automation integration, low operating cost, zero emission, and can efficiently meet various scenarios such as centralized treatment, emergency treatment, and on-site treatment. Each year more than 100 sets of microwave disinfection equipment produced by us are widely used in China.
Liying invests and operates medical waste central disposal projects throughout the country, accumulated rich experience in project management. So far, we have invested and operated centralized treatment centers in about 16 cities, all of which have successfully passed the environmental inspection by local authorities, and received unanimous praise from the functional departments and customers in terms of internal management, market operation, and environmental friendly.
Exported equipment cases: the United States, Iran, Tunisia, etc.

Service
 

• Design of construction layout drawing
• Project construction
• Shipping and transportation
• Installation and commissioning
• Medical waste professional training
• Project recruitment team
• Assist operation management

 

Certifications

ISO 9001 Quality Management System Certivicate

ISO14001 Environmental Management System Certivicate

ISO45001 Occupataional Health and Safety Management System Certificate

CE Verrification of MD Compliance Test Standard: Mechine Directive 2006/42/EC Annex I EN ISO 12100:2010 EN 60204-1:2006+A1:2009

Our Team


Our Workshop



List some Built and Operation Cases of Medical Waste Central Treatment Project

Tengchong Medical Waste Centralized Disposal Center is located in Liangying Village, Qingshui Township, Tengchong City, covering an area of 3762 square meters and a building area of 617 square meters. The project was completed and accepted in July 2020, using microwave disinfection technology, and the designed daily processing scale is 5 tons. The scope of collection and transportation covers various medical and health institutions at all levels within the jurisdiction of Tengchong City.

On February 28, 2017, the People's Government of Gushi County and Henan Liying Environmental Technology Co., Ltd. signed an investment agreement. According to the agreement, Henan Liying Environmental Technology Co., Ltd. registered and established Gushi County Liaojie Medical Waste Disposal Co., Ltd. in Gushi County, responsible for the construction, operation and management of the Gushi County Medical Waste Centralized Disposal Center. On July 2, 2018, the company obtained the project filing documents, and the project preparation and construction work began.
The construction project of Gushi County Medical Waste Disposal Center is located west of Fumin Road on the north side of the west section of Fenghuang Avenue in Gushi County Industrial Concentration Area. The microwave disinfection process is used to treat medical waste. The treatment scale is 10t/d and covers an area of 3200m2. The service scope of the project is medical and health institutions at or above the township level under the jurisdiction of the administrative area of Gushi County. The treated solid medical waste is sent to the landfill of Gushi County for landfill treatment. The project was officially put into use in April 2020.
 

Luyi County Medical Waste Centralized Disposal Center is located on the north side of No.11 Road and the west side of No.13, Guobei Town, Luyi County. The project company is Luyi County Green Environmental Technology Co., Ltd., with a designed processing capacity of 8 tons per day. The scope of services covers all levels of medical and health institutions within the jurisdiction of Luyi County. It was officially put into operation on January 1, 2018.
 

 

Packaging & Shipping

Other Products

 

Used for treatment of medical waste in fixed place

Used for medical waste tranported from hospitals or clinics to an centralized treatment center.

Used for medical waste on-site disinfection in Clinics, small hospitals, etc.