| After-sales Service: | 24 Hours Service, Installation, Commissioning |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | ISO, CE |
| Automation: | Automatic |
| Screw: | Twin-Screw |
| Customization: |
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Suppliers with verified business licenses
Audited Supplier Microwave disinfection treatment system is an integrated equipment, the equipment at least by automatic feeding unit, shredding unit, microwave disinfection sterilization unit, steam heating system, discharging unit, , exhaust dedusting systems and alarm system.
Microwave sterilization is the result of the joint action of microwave thermal effect and biological effect,so that microwave can directly interact with bacteria,fast sterilization.
1.The thermal effect of microwave energy:under the action of a certain intensity of microwave field,bacteria will absorb microwave energy due to the polarization of molecules,thus making Protein and Physiologically active substance deforms and loses its biological activity.The thermal effect of microwave mainly plays the role of rapid warming and sterilization.
2.Non-thermal effect of microwave energy:the high frequency electric field changes the structure of polarized molecules,leading to protein and physiological active substances in the microbial body mutation and loss of vitality or death,in the sterilization of conventional physical sterilization has no special role.
| Equipment Model No. | 5120 | 5150 | 5180 |
| Dimensions (L*W*H) | 8000mm*2540mm*3920mm | 9780mm*2550mm*3990mm | 10150mm*2550mm*3990mm |
| Overall weight | 12200kg | 15000kg | 18000kg |
| Required space (L*W*H) | 12000*5000*5600mm | 15000*5000*5600mm | 15000*5000*5600mm |
| Installed Power | 40kW (72kW steam generator included) |
120kW (72kW steam generator included) |
120KW (72kW steam generator included.Equipped with 150kW diesel generator) |
| Treatment capacity | 60kg/h (±10%) | 300kg/h (±10%) | 300kg/h (±10%) |
| Operation and control | PLC control, automatic process | ||
| Shredding system | Four-shaft shredder, automatic reverse system is configured to avoid material blockage. | ||
| Feeding form | Automatic lifting and charging system contained | ||
| Disinfection temperature | ≥95ºC | ||
| Disinfection duration | ≥45min | ||
| Disinfection effect | ≥6 log10 The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 4.00. | ||
| Microwave frequency | 2450+/-50MHz | ||
| Microwave generator power (1unit) | 1.25kW each(Frequency conversion) | ||
| Manpower | No specialized operator / ONE | ||
| Emissions | Zero Emissions | ||
| Cooling method | water cooling (Including outdoor cooler)) | ||
| Treatment type | Pre-shredding with core-hearting microwave disinfection technology | ||
| Manpower requirements | No specialized operator / 1 operator | ||
| Assembly and start-up | 1-3 days assembly - start-up & 1-3 days training | ||
| vehicle chassis | Contain | ||
| Waste bin | Contain | ||
| Disinfection process printing | Contain | ||
| Soft water system | Contain | ||
| Weighing system | Contain | ||
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the Micriwave disinfection unit, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, with over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
| Items | LiYing Technology | Autoclave | Autoclave with a shedder | Incinerator |
| (microwave process) | (hot steam process) | (hot steam process) | (high-heat process) | |
| Continuous process | √ | × | × | × |
| Integral shredding | √ | × | √ | × |
| Unrecognisable waste | √ | × | √ | √ |
| Volume of waste reduction | √ | × | √ | √ |
| Mass of waste reduction | √ | × | × | √ |
| Installation requirements | Low | High | High | High |
| Complexity of the installation | Low | Intermediate | Intermediate | High |
| Possibility of installation "in situ" | √ | √ | √ | × |
| Technology approval and recognition by countries all over the world | High | Intermediate | High | Low |
| Level of sterelization | High | Intermediate | High | High |
| Odours | Low | High | Intermediate | Intermediate |
| Level of noise | Low | Intermediate | Intermediate | High |
| Treatment of pathological and anatomical waste | √ | × | √ | √ |
| Cost | ||||
| ROI | High | Low | Low | Low |
| Investment costs | Intermediate | Low | Intermediate | High |
| Operating costs | Low | High | High | High |
| Maintenance costs | Low | High | High | High |
| Labour costs | Low | High | High | High |
| Environment | ||||
| Impact on the environment | No | Intermediate | Intermediate | High |
| Treated waste recyclable | √ | × | × | × |
| No contaminated rejection (such as water, steam) | √ | × | × | × |
| Security | ||||
| No risk related to pressurized vessel | √ | × | × | × |
| Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste) | No | Intermediate | Intermediate | High |
Q1. Are you a factory or trade company?
We're a leading manufacturer professional at medical waste equipment manufacture, medical waste treatment technology D&R, founded in the year 2014.
Q2.Where is your factory? Can we go to China and visit your factory?
Yes, of course. We are in Minquan county, Henan province, China. Welcome to our factory. Send us your Visa info for an Invitation Letter.
Q3.Can we visit your customers who using your machine?
Sure, you'll be welcome to visit our projects, we not only manufacture medical waste treatment machine, we also invest and operate medical waste centralized treatment institutes, we greatly welcome your on-site visit.
Q4.Suitability of motors and power supply?
Send us your local exact information of the power supply available, the motors will be customized accordingly.
Q5. Packaging & Shipping
Main equipment parts and components with large dimensions are packaged with water-proof tarpaulin, others packaged in cartons on pallets. All packages are convenient for loading and shipping.
We have professional shipping agency partners, which could deliver the goods to you safely and speedly. Or you can also ask your agency for shipping and customs cleaning, we'll supply you with professional shipping documents.
Q6. Date of delivery?
40 days after the deposit for a standard model equipment, for that with different specifications or customized ones, the delivery time would be 60days or 90days, please send us your customized specifications for confirmation.
Q7. After sale service?
The main equipment is guaranteed for one year since the date of shipment except wearing parts, we supply the on-line service for all the machines, and also supply the spare parts all the time with cost price, for some complicated machine or plant, we can send our engineer overseas too.
We provide remote services such as device troubleshooting, detection and maintenance through the network
About us
Henan Liying Environmental Science and Technology Co., Ltd., founded in 2014, headquartered in Minquan county, Henan province. It is a professional eco-friendly enterprise specializing in R&D of medical waste harmless treatment technology, equipment manufacture, investment and operation of central treatment centers for medical waste.
As a national high-tech enterprise, Liying has multiple R&D platforms, such as Henan Medical Waste Treatment Engineering Research Center, the Henan Postdoctoral Innovation Practice Base, and the Henan Enterprise Technology Center, etc. Based on the self-developed microwave disinfection equipment, it has successfully developed a series of related products, like mobile microwave treatment vehicle and on-site disposal equipment for medical waste, and intelligent information management system accordingly. It has the ability to provide integrated solutions for various medical waste disposal, with a high market share and brand awareness in the industry.
It is the only manufacturing enterprise in the world that achieves batch shipment for medical waste microwave disinfection equipment. With characteristics of high degree of automation integration, low operating cost, zero emission, and can efficiently meet various scenarios such as centralized treatment, emergency treatment, and on-site treatment. Each year more than 100 sets of microwave disinfection equipment produced by us are widely used in China.
Liying invests and operates medical waste central disposal projects throughout the country, accumulated rich experience in project management. So far, we have invested and operated centralized treatment centers in about 16 cities, all of which have successfully passed the environmental inspection by local authorities, and received unanimous praise from the functional departments and customers in terms of internal management, market operation, and environmental friendly.
Exported equipment cases: the United States, Iran, Tunisia, etc.
Service
| ISO 9001 Quality Management System Certivicate |
ISO14001 Environmental Management System Certivicate |
ISO45001 Occupataional Health and Safety Management System Certificate |
CE Verrification of MD Compliance Test Standard: Mechine Directive 2006/42/EC Annex I EN ISO 12100:2010 EN 60204-1:2006+A1:2009 |
List some Built and Operation Cases of Medical Waste Central Treatment Project
Packaging & Shipping
| Medical waste microwace Disposal equipment Used for treatment of medical waste in fixed place |
Medical waste transfer vehicle
Used for medical waste tranported from hospitals or clinics to an centralized treatment center.
|
High Pressure Microwave sterilizer Used for medical waste on-site disinfection in Clinics, small hospitals, etc. |
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Audited Supplier 
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