Microwave disinfection technology principle
Microwave antivirus is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
1.The thermal effect of microwave energy:Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity.The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
2.Non-thermal effects of microwave energy:High frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization.
Technical characteristics
Microwave disinfection technology uses a microwave sterilization time is short, fast, penetrating ability, inside and outside the temperature uniformity, saving energy, disinfection effect of good characteristics.
In the microwave field, the cell structure is destroyed, destroying the cell inside and outside the material balance, causing cell death.
The combination of microwave and water vapor makes the disinfection effect more effective.
Microwave disinfection does not produce dioxin and malodorous gases, no waste water.
Technologies Comparation
| Items |
LiYing Technology |
Autoclave |
Autoclave with a shedder |
| (microwave process) |
(hot steam process) |
(hot steam process) |
| Continuous process |
YES |
X |
X |
| Integral shredding |
YES |
X |
YES |
| Unrecognisable waste |
YES |
X |
YES |
| Volume of waste reduction |
YES |
X |
YES |
| Mass of waste reduction |
YES |
X |
X |
| Installation requirements |
Low |
High |
High |
| Complexity of the installation |
Low |
Intermediate |
Intermediate |
| Possibility of installation "in situ" |
YES |
YES |
YES |
| Technology approval and recognition by countries all over the world |
High |
Intermediate |
High |
| Level of sterelization |
High |
Intermediate |
High |
| Odours |
Low |
High |
Intermediate |
| Level of noise |
Low |
Intermediate |
Intermediate |
| Treatment of pathological and anatomical waste |
YES |
X |
YES |
| Cost |
| ROI |
High |
Low |
Low |
| Investment costs |
Intermediate |
Low |
Intermediate |
| Operating costs |
Low |
High |
High |
| Maintenance costs |
Low |
High |
High |
| Labour costs |
Low |
High |
High |
| Environment |
| Impact on the environment |
No |
Intermediate |
Intermediate |
| Treated waste recyclable |
YES |
X |
X |
| No contaminated rejection (such as water, steam) |
YES |
X |
X |
| Security |
| No risk related to pressurized vessel |
YES |
X |
X |
| Risk for workforce/personnel health (no risk of toxic contaminants released into the air or the treated waste) |
None |
Intermediate |
Intermediate |
| Equipment Model |
MDU-3B |
| Dimensions |
7.9m lenght x2.9m widthx3.3m high |
| Weight |
12 tons |
| Treatment type |
Pre-shredding with core-hearting microwave disinfection technology |
| Type of process |
Automatic continuous process |
| Processing capacity |
180kg/hr |
| Emissions |
Zero emission |
| Energy consumption |
115 kw ( 20° C at 1 atm ) |
| Effectivness |
6log10 disinfection |
| Required floor space |
10m x 3m ( 5 m height ) |
| Manpower requirements |
No specialized operator / 1 operator |
| Assembly and start-up |
One day assembly - start-up & training
Online or on-site directed by our engineers |
1. Integrated design equipment
Equipment integration design, independent research and development of software, full computer control, each processing environment can be controlled and monitored.occupiesa small area, fully enclosed structure, low noise.
2. One Man Operates Automation Equipment
The equipment is highly automated.lt only needs one person to operate the wholeset of equipment, which saves labor costs.lt does not need to carry heavy boxesor bags, and does not directly contact the human body.lt puts waste into the cartand connects it to MDU device.The loading mechanism is designed to acceptvarious standard carts.
3. ECO, CE &ISO 9001-2015 Certification
Low energy consumption, the whole set of equipment only electric drive to dealwith 3 tons of medical waste per day, lt only takes 120 litres of water to disposeof a ton of medical waste.The total installed power is only 75 kW, The equipment canbe shut down at any time,savingoperating costs.We have obtained CE certificationand ISO9001-2015 certification .
4.Weight&volume reduction by 20%&70%,inert&harmless
By grinding the waste into tiny particles through a grinding system speciallydesigned formedical waste, it can be handled flexibly and continuously withoutwaiting.After treatment, inert garbage can be discharged directly with municipaldomestic garbage by 20% reduction in weight and 70% reduction in volume.
5. No dioxin & No air pollution
Compared with the incinerator for medical wastetreatment, the highesttemperature of microwave sterilization is about 100 degrees Celsius, and thewaste streamis effectively treated at lower temperature, thus eliminatingharmful air emissions,lncinerator for plastic products will produce alargenumber of dioxins, causing serious air pollution.
6. No Wastewater Discharge
Compared to high temperature autoclave, microwave sterilization only needs alittle water,The screw conveyor pipe makes the broken medical waste mix evenlywith water vapor.The sterilization effect is thorough.there is no sewage discharge.The high temperature autoclave will produce odorous gas, which needs a lot ofwater and energy, and will discharge a lot of wastewater.
7. Vehicle-mounted processing equipment for urgently
There are two kinds of microwave disinfection equipment:Fixed treatmentequipment and vehicle-mounted treatment equipment.Vehicle-mountedequipment can be used for emergency treatment of animal corpses such asavian influenza.When an epidemic occurs in farms, trucks can towequipment to deal with it.
1.Every medical waste producers
COMMERCIAL WASTE SERVICES RESEARCH LABORATORIES CLINICS&HOSPITALS
2.Any type of medical waste
- Blood and Blood Products
- Dialysis Waste
- Animal Tissues, Body Parts, and Carcasses
- Human Tissues, Body Parts, and Limbs
- Biological and Non-Hazardous Pharmaceutical
- Needles, Syringes, and other Sharps
- Research Waste
- Laboratory Specimens
- Surgery Waste
- Pathology and Histology Samples
- Aids and Hepatitis Waste
- Isolation Waste
- Cultures and Slides
- Intravenous Bags, Blood Bags, and Associated Tubing
- Animal Bedding
- Packaging Materials
- Gloves, and Gowns Associated with Waste Collection
- Trace Chemotherapy/anti-neo plastic waste
Henan LiYing Environmental Science and Technology Co., Ltd. is founded in the year 2014 with a registered capital RMB64.2 million yuan. The company is a commitment to medical waste harmless treatment technology research and development, equipment production and project investment and operation of the specialized companies, is a state-level high-tech enterprises and the National Environmental protection Association member units.
More than 19 medical waste treatment centralize treatment institutes invested and built by LiYing company could finish more than 96000CBM medical waste each year.
ISO 9001
Quality Management System Certivicate
|
ISO14001
Environmental Management System Certivicate
|
ISO45001
Occupataional Health and Safety Management System Certificate
|
CE
Verrification of MD Compliance
Test Standard:
Mechine Directive 2006/42/EC Annex I
EN ISO 12100:2010
EN 60204-1:2006+A1:2009 |
4 invention patents
76 utility model patents
24 software copyright registration certificates
Product INSPECTION REPORTS by
CCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.
Delivery photos for the past six months
FAQ
Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.
Q2. How can I visit your factory?
Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video.
Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.
Q4. How long about the delivery time for the medical waste disinfection equipment?
About 20 days to 60days for standard models, feel free to contact us for details.
Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.
Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure.
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