This equipment can handle medical waste such as medical infection, injury and pathology, and carry out harmless disposal of medical waste. Equipment integrated design, a full set of equipment low energy consumption, automatic operation, simple operation, anytime and anywhere treatment of medical waste, fixed, mobile can be customized according to demand, convenient and flexible.
Microwave disinfection treatment system is an integrated equipment, the equipment at least by automatic feeding unit, shredding unit, microwave disinfection sterilization unit, steam heating system, discharging unit, , exhaust dedusting systems and alarm system.
Microwave sterilization is the result of the joint action of microwave thermal effect and biological effect,so that microwave can directly interact with bacteria,fast sterilization.
1.The thermal effect of microwave energy:under the action of a certain intensity of microwave field,bacteria will absorb microwave energy due to the polarization of molecules,thus making Protein and Physiologically active substance deforms and loses its biological activity.The thermal effect of microwave mainly plays the role of rapid warming and sterilization.
2.Non-thermal effect of microwave energy:the high frequency electric field changes the structure of polarized molecules,leading to protein and physiological active substances in the microbial body mutation and loss of vitality or death,in the sterilization of conventional physical sterilization has no special role.
Liying company continuously updates and upgrades its products through practical testing and R&D innovation. From the first generation to the eighth generation of skid-mounted equipment, and from the first generation to the fifth generation of mobile microwave disinfection vehicles, the number of models continues to increase and the functions continue to improve. The newly developed medical waste low-temperature pyrolysis gasification equipment, small (micro) machines, and ozone disinfection and disposal equipment can provide better services for medical waste disposal centers and various medical institutions
Product Parameters
| Equipment Model No. | 5120 | 5150 | 5180 |
| Dimensions (L*W*H) | 8000mm*2540mm*3920mm | 9780mm*2550mm*3990mm | 10150mm*2550mm*3990mm |
| Overall weight | 12200kg | 15000kg | 18000kg |
| Required space (L*W*H) | 12000*5000*5600mm | 15000*5000*5600mm | 15000*5000*5600mm |
| Installed Power | 40kW
(72kW steam generator included) | 120kW
(72kW steam generator included) | 120KW
(72kW steam generator included.Equipped with 150kW diesel generator) |
| Treatment capacity | 60kg/h (±10%) | 300kg/h (±10%) | 300kg/h (±10%) |
| Operation and control | PLC control, automatic process |
| Shredding system | Four-shaft shredder, automatic reverse system is configured to avoid material blockage. |
| Feeding form | Automatic lifting and charging system contained |
| Disinfection temperature | ≥95ºC |
| Disinfection duration | ≥45min |
| Disinfection effect | ≥6 log10 The treatment effect test uses Bacillus subtilis var. niger spore (ATCC 9372) as biological indicator, with killing logarithm value ≥ 4.00. |
| Microwave frequency | 2450+/-50MHz |
| Microwave generator power (1unit) | 1.25kW each(Frequency conversion) |
| Manpower | No specialized operator / ONE |
| Emissions | Zero Emissions |
| Cooling method | water cooling (Including outdoor cooler)) |
| Treatment type | Pre-shredding with core-hearting microwave disinfection technology |
| Manpower requirements | No specialized operator / 1 operator |
| Assembly and start-up | 1-3 days assembly - start-up & 1-3 days training |
| vehicle chassis | Contain |
| Waste bin | Contain |
| Disinfection process printing | Contain |
| Soft water system | Contain |
| Weighing system | Contain |
Microwave technology
Process flow
The infectious material is temporarily held in a waste container(s) which in turn, are emptied into an pre storage hopper via a charging system which is located at the front of the Micriwave disinfection unit, The infectious waste is fed to the shredding system by a feed arm where it is shredded. The shredded material is conveyed through a microwave section and temperature holding section, respectively for disinfection, with microwave of 2450MHz (±50MHz), temperature ≥95ºC, with over 45minutes. The disinfected and unrecognizable (sharps) waste is then discharged into large waste containers (or compaction units) by the discharging screw conveyor. From there the material can be transported to a local municipal landfill for disposal or to a refuse recycling plant.
Working Principles
What did the Microwave Disinfection Unit (MDU) do to bacterias?
Microwave disinfection is the result of microwave thermal effect and biological effect, which can make microwave energy and bacteria directly interact, rapid sterilization.
The thermal effect of microwave energy: Under certain intensity microwave field, the bacteria will be due to the absorption of polarized molecules can increase the temperature of microwave, so that the protein deformation, loss of biological activity. The thermal effect of microwave mainly plays the role of rapid temperature sterilization.
Non-thermal effects of microwave energy: High-frequency electric fields change the polarized molecular structure, resulting in the loss of vitality or death of proteins and physiologically active substances in the microbes, and the special effects of conventional physical sterilization in the sterilization
Applicable To Various Medical&Healtn Service Institutions
The medical waste microwave disinfection equipment developed and manufactured by Liying Company serves large, medium and small hospitals, clinics, as well as third-party service agencies that provide medical waste collection and centralized disposal for the above-mentioned institutions.
Applicable to various Medical and Healthcare Service Institutions, including:
Hospitals
Clinics
Aboratory
Blood Bank
Test Center
Anical Hospitals
Nursing Homes | Even some special institutions, like:
Customs Epidemic Prevention Department
Makeshift Hospital
Marine and Island Medical Waste Disposal
| Emergency conditions, like:
Natural disasters such as earthquakes
Outbreaks of epidemics, etc.
|
Applicable Range
Liying's MDU-type medical waste microwave disinfection equipment is professionally used for the harmless disposal of medical waste, including medical waste that is classified as infectious, traumatic, and pathological waste. It can also be used in epidemics when dealing with sick and dead poultry.Blood and Blood ProductsDialysis WasteAnimal Tissues, Body Parts, and CarcassesHuman Tissues, Body Parts, and LimbsBiological and Non-Hazardous PharmaceuticalNeedles, Syringes, and other SharpsResearch Waste, Laboratory Specimens, Surgery WastePathology and Histology SamplesAids and Hepatitis WasteIsolation WasteCultures and SlidesIntravenous Bags, Blood Bags, and Associated TubingAnimal BeddingTrace Chemotherapy/anti- neo plastic wastesoft waste (including gauze, bandages, drapes, gowns, and bedding) from patient care, etc. Technical Advantages
HIGH DISINFECTION EFFECTUnique advantages of microwave with steam synergistic sterilization meet a fast and thorough sterilization rate.SIMPLE OPERATIONHigh degree of automation and PLC control allows easy operation by ONE single person with simple training.ECONOMICALLow investment, stable operation with simple maintenance. Only electricity and water are connected, it's efficient and economical.ENVIRONMENTALZero emission, no hazard airs or water release, no dioxin, without secondary pollution.FLEXIBILITYFixed and Mobile type available, plug and play, flexible, convenient and energy-saving.MARKET ACCEPTANCESignificant advantages of high disinfection effect, simple operation, zero emissions allows the technology being quickly recognized by the market.
Company Profile
About us
Henan Liying Environmental Science and Technology Co., Ltd, founded in 2014, with a registered capital of 64.2 million yuan. It is located in the high-tech development zone of Minquan County, covering an area of more than 200 acres. Henan Liying Environmental Science and Technology now has 520 employees, including more than 50 professional research and development personnel.Since its establishment, Henan Liying Environmental Science and Technology Co., Ltd. has been committed to the research, application, and promotion of medical waste disposal technology. It has introduced internationally advanced microwave disposal technology into China and combined this technology with the current situation of medical waste disposal in China. Eventually, Liying company creatively invented the MDU type medical waste microwave disinfection equipment, becoming the first domestic manufacturer of microwave disinfection equipment and the first mobile medical waste disposal vehicle manufacturer, ushering in a new era of medical waste disposal in China.
Liying company has successively passed national high-tech enterprise certification, quality management system, environmental management system, occupational health and safety management system certification, as well as certification for China's environmental protection products and CE. It is a high-tech enterprise with complete models of medical waste disposal equipment and a leading market share in China. Up to now, Liying has accumulated over 100 effective intellectual property rights, and has established four provincial-level research and development platforms: Henan Enterprise Technology Center, Henan Medical Waste Treatment Engineering Technology Research Center, Henan Postdoctoral Innovation Practice Base, and Henan Industrial Design Center. Liying has undertaken a number of major scientific research projects such as Henan Provincial Science and Technology Major Project, National Science and Technology Major Project, and National Key Research and Development Program.
Service
- Design of construction layout drawing
- Project construction
- Shipping and transportation
- Installation and commissioning
- Medical waste professional training
- Project recruitment team
- Assist operation management
Certifications
ISO 9001
Quality Management System Certivicate
| ISO14001
Environmental Management System Certivicate
| ISO45001
Occupataional Health and Safety Management System Certificate
| CE
Verrification of MD Compliance
Test Standard:
Mechine Directive 2006/42/EC Annex I
EN ISO 12100:2010
EN 60204-1:2006+A1:2009 |
4 invention patents
76 utility model patents
24 software copyright registration certificates
Product INSPECTION REPORTS byCCIC Central Plains Agricultural Products & Food Testing (Henan) Co., Ltd.Our workshops
Our teams
social contribution
Mr. Zhang said in an interview that Liying Company's medical waste microwave disinfection equipment was developed in 2014. At the time of the epidemic outbreak in Wuhan, our microwave equipment has been more mature after several optimization and upgrading, and the sales situation is very good. In the face of the epidemic, the country has a need and we have a responsibility. Therefore, Liying decided to donate disinfection equipment to support Wuhan and dispatch multiple batches of staff to the front line of the epidemic during the subsequent epidemic period.
Shipping
Case
Customer's Projects
From equipment sales, technical services to investment and operation, hosting operations, emergency disposal, Liying company has completed the transformation and upgrading from a product manufacturer and seller to an industrial service provider. It can provide customers with one-stop guidance services from research, project approval, environmental impact assessment, plane planning and design, engineering construction, to production and operation. Liying company has rich experience in the operation and management of medical waste disposal projects. In recent years, Liying has invested, constructed, and operated more than 20 subsidiaries of medical waste centralized disposal projects in Henan, Jiangxi, Gansu, Xinjiang, Sichuan, Guizhou, Yunnan, and other places.
FAQ
Q1. Are you a factory or trading company?
We are a professional manufacturing factory since the year 2014. Welcome to visit our factory located in Minquan county, Henan province, China.
Q2. How can I visit your factory?
Visit us on site. You are always warmly welcome to visit our factory on site, just feel free to contact us for an invitation letter.
Visit our factory through online video. Or please never hesitate to contact us, our sales staff will contact you and take you to visit our manufacturing workshop and work site through online video.
Q3. Where is your factory? How can I get to your factory?
Our factory is located in Minquan county, Henan province, the nearest airport is Zhengzhou Xinzheng International Airport (CGO), and then two hours by car or train to our factory. Or you can also fly to Beijing or Shanghai air port, then get to your county by a high speed train.
Q4. How long about the delivery time for the medical waste disinfection equipment?
About 20 days to 60days for standard models, feel free to contact us for details.
Q5. Where will the disinfected medical waste go?
The medical waste after microwave disinfection treatment is non-infectious, non-hazardous and unrecognizable inert waste, which can be transported to the local domestic garbage landfill or incineration plant as ordinary domestic garbage for treatment, or part of the medical waste after disinfection treatment can be recycled accordingly. It should be properly handled according to your local laws and regulations.
Q6. I want to build a centralized treatment institute in our city, what could you help me?
Please feel free to contact us NOW, our experienced teams will give you sufficient suggestions on your projects, from marketing research, project scales choose, site selection, land layout, and including economic benefit analysis, operational model, etc. With our 19 centralized treatment centers experience in China, surely we'll help during the whole procedure.
